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Repair tips for Electromechanical (EM) pinball, and arcade games:

 Timing Gear Motors - SEGA and others.
Synchronous-MotorRepair-1.JPG (297209 bytes)Motor doesn't drive pin, stripped... Synchronous-MotorRepair-2.JPG (310610 bytes)Grab your Silver Solder (SS), SS Flux and gas torch Synchronous-MotorRepair-3.JPG (307602 bytes)A bit of flux on the heated SS wire Synchronous-MotorRepair-4.JPG (301569 bytes)Apply to gear and shaft
Synchronous-MotorRepair-5.JPG (137666 bytes)Carefully heat - take care not to MELT the gears! Synchronous-MotorRepair-6.JPG (301636 bytes)Silver Solder results Synchronous-MotorRepair-7.JPG (299840 bytes)Clean old grease Synchronous-MotorRepair-8.JPG (305780 bytes)Reassemble gear train...
Synchronous-MotorRepair-9.JPG (302913 bytes)Put together... Synchronous-MotorRepair-10.JPG (295732 bytes)Tap with hammer to close lip.

Williams

There is a design flaw (not safety - just nuisance) in Williams fusing of the DC Pop and Kickers on their 70's pins. If the bridge rectifier shorts out (not that uncommon) it will blow the 15A Solenoid fuse and it can take a while to find the problem. 

There IS a 10A fuse on the output of the bridge that will open if a coil fries, but not if the bridge croaks. I recommend the rewiring of the fuse so it is now on the INPUT to one side of the bridge and simply connect the wire that was originally on the fuse directly to the positive terminal of the bridge.

I also suggest that the fuses changed to a 2.5A Slo-Blo fuse from a 10A fast. Better chance that the fuse will blow before a coil burns out this way. Here are some pictures to explain the process:

Will-EM-JetFuse-OriginalWiring.JPG (77393 bytes) These are pictures of the bridge rectifier as originally wired  Will-EM-JetFuse-OriginalWiring-AltView.JPG (76352 bytes) And to the right is the section of the schematic covering this Will-EM-JetFuse-Schematic-Original1.JPG (82322 bytes)
Will-EM-JetFuse-+-Jumpered.JPG (57013 bytes) On the left is the first change, first unsolder the fuse holder, and move the white wire to the isolated bare wire and solder it in place Will-EM-JetFuse-YellowToFuse.JPG (79640 bytes) Next move the yellow wire that originally was soldered to the second lug to the fuse holder.
Will-EM-JetFuse-Finished.JPG (78828 bytes) Now add the new blue (chose your own colour) wire... Will-EM-JetFuse-Finished3.JPG (79508 bytes) A second view and on the left the schematic showing the modifications in blue. Will-EM-JetFuse-Schematic-Finished.JPG (33794 bytes)
 

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